Joyworks- A place to make, learn and grow stuff

At Joyworks we assuage the Edisonian inside all of us.  Joyworks is an environment for trying new stuff…..even stuff with low odds of success.  In the process of doing this we develop new knowledge and, every once in a while, a new, innovative technique for doing something that a Newtonian approach would have overlooked.  No amount of technical training or calculation can equate to the knowledge (and experience) gained by spilling some iron on one’s shoes or watching a full-pattern rise, phoenix-like up from the sand pressed by evolved gases. 

Our long-time Joyworks assistant, Demetri Golematis, encountered, and learned from, all of that….and more.  Demetri recently graduated with his BS in  Mechanical Engineering from the University of Michigan and has left us to become a design engineer at Nissan.  We’re pretty sure that Nissans, in some small way, will be better having Demetri’s experiences and skills woven into them.  We wish Demetri the best in his new career.

Meanwhile we welcome David Ameche (a UoM Aerospace Engineering student) as a new Joyworks assistant.  With Ryan Breneman (a UoM Material Science and Engineering PhD student) and help and guidance of Meghan Oaks and Dr. Kathy Hayrynen of Applied Process, we are moving forward on lots of interesting projects.  I just saw a new hot-wire device for cutting foams out there.  David made the device from a lamp cord, a piece of welding wire and a rheostat……just the kind of stuff that we do.  We’re planning to cast aluminum shouldering devices for the UoM gun club and prep for our fall MSE 350 metal casting lab extravaganza with 50 to 60 UoM students.

Joyworks will also host the Foundry Education Foundation board of directors later this summer.  The FEF crew is interested to see what that crazy Keough is doing out on Joy Road.

In the recent past we’ve been pouring big alloyed ductile iron step blocks to run through the various quenches at the Applied Process plants and those of their licensees to compare and further quantify the quench severities and account for any differences in the proprietary computer models.

Coming up, a bronze work for Jules Henry Keough, a cast Joyworks logo hanging sign, some golf club back weights for a local Ann Arbor enthusiast, more work on Austempered Ductile Iron (ADI) down-the-hole components for the oil and gas industry and, perhaps, some work on high-carbon cast steel.  The fun never stops at Joyworks.  The yellow poppies by the studio are in full bloom…..we wish you were here.     

Joyworks: From Art to R&D

We’ve had a lot going on at Joyworks since I last posted on this blog.  A dash of alloy development, some lost-foam process development, a bit of Austemper alloy hardenability research, four University of Michigan MSE 350 labs, a day of bronzes and some family artwork.  All that is happening while I’m maintaining my “day job” as CEO and owner of Applied Process Inc……where we’re STILL world leaders in Austempering technology and development.

 

This fall we had a record crop of 62 University of Michigan Material Science and Engineering MSE 350 students participating in the casting lab at Joyworks.  The students created foam patterns which were invested in loose zircon sand and poured in 319 aluminum.  We also digitally plotted the cooling curve of a chilled test piece.  The curve clearly showed the inflection points where phase changes started and finished.  The students subsequently took their newly minted treasures home.  I have always said that these make and take projects will sit on their bookshelf for many years to come.  When you make something with your own hands you cannot forget its origin.  In follow-up labs with Prof. Wayne Jones the students have, and will, observe the microstructures of the 319 alloy both optically and with scanning electron microscopy.  Mechanical properties will be assessed and the students will use these events to gain a fuller understanding of the metal casting process, and its metallurgy.  A special thanks again this year to UoM lab assistant Justin Scanlon, UoM graduate student (and Joyworks assistant) Ryan Breneman, Joyworks assistant Demetri Golematis, and Applied Process Inc.’s Technical Director, Dr. Kathy Hayrynen and Principal Process Engineer, Chris Bixler and Regional Sales Engineer Justin Lefevre for their assistance in making the lab successful.   

 

I’d like to give a shout (again) to our friends at Buck Foundry for helping us to get some Mn Bronze.  The stuff really flares and smokes a lot at pouring temperature but it’s a beautiful rich yellow alloy that looks really nice as-cast.  It looks even better when you cast a University of Michigan seal out of it, paint it dark blue and then polish off the high surfaces exposing a handsome Maize and Blue seal.  UoM students Eric Hung, Melissa Wickman, Michael Baumhart, Kyle Doubrava, Kathleen Chou and Marissa Lafata came out to Joy Road for the first annual “Joyworks Casting Call”.  Their interest in metalcasting was piqued by the MSE 350 lab and they all went home with great looking UoM seals.

 

Joyworks welcomed the arrival of our new baby, a Tinker-Omega T-50 mixer just a short time ago.  The mixer allows us to mold chemically bonded sand molds efficiently and with good quality.  It sure beats the heck out of mixing 25-lb batches of sand in 5-gallon pails using a paddle bit and the drill press!  Will Tinker, thanks to you and your team at Tinker Omega for your guidance on the selection of the mixer and your support in commissioning it.

 

I’d love to tell you the specifics of our Applied Process Inc. research being conducted at Joyworks……but I can’t.  Suffice it to say that we’re never resting on what we know and always seeking to move beyond current technology.  Whether it’s developing new, cost-effective ferrous alloys or pushing in to Monster Parts™ applications, Joyworks remains a critical partner to AP in research and development.

 

As the Foundry Educational Foundation Key Professor at the University of Michigan….you know, the school that FINALLY beat the Ohio State University to cap a 10-win season…………I was proud to take a student to the FEF College Industry Conference in Chicago this month.  That student, Demetri Golematis, is a senior in Mechanical Engineering, and has been a lab assistant at Joyworks for the last two school years.  He has assisted on everything from metal casting projects to computer modeling of various parts, patterns and devices.  Along the way he’s developed hands on skills that compliment his educational experiences.  At the FEF CIC Demetri met with top personnel from companies in the metalcasting industry……all looking to recruit students with experience like Demetri.  Good luck Demetri!

 

Last, but not least, I was pleased to spend a day in the studio with my son-in-law Ensign Michael Brown, where we tested some new foam pattern material and he fashioned a few personalized pieces of lost foam work.  Michael will soon be commissioned as a Chaplain in the US Navy and we thank him for his service.  All that aside, he’s a great guy and I’m pleased to call him # 3 Son. 

Joyworks: From Art to R&D

We’ve had a lot going on at Joyworks since I last posted on this blog.  A dash of alloy development, some lost-foam process development, a bit of Austemper alloy hardenability research, four University of Michigan MSE 350 labs, a day of bronzes and some family artwork.  All that is happening while I’m maintaining my “day job” as CEO and owner of Applied Process Inc……where we’re STILL world leaders in Austempering technology and development.

 

This fall we had a record crop of 62 University of Michigan Material Science and Engineering MSE 350 students participating in the casting lab at Joyworks.  The students created foam patterns which were invested in loose zircon sand and poured in 319 aluminum.  We also digitally plotted the cooling curve of a chilled test piece.  The curve clearly showed the inflection points where phase changes started and finished.  The students subsequently took their newly minted treasures home.  I have always said that these make and take projects will sit on their bookshelf for many years to come.  When you make something with your own hands you cannot forget its origin.  In follow-up labs with Prof. Wayne Jones the students have, and will, observe the microstructures of the 319 alloy both optically and with scanning electron microscopy.  Mechanical properties will be assessed and the students will use these events to gain a fuller understanding of the metal casting process, and its metallurgy.  A special thanks again this year to UoM lab assistant Justin Scanlon, UoM graduate student (and Joyworks assistant) Ryan Breneman, Joyworks assistant Demetri Golematis, and Applied Process Inc.’s Technical Director, Dr. Kathy Hayrynen and Principal Process Engineer, Chris Bixler for their assistance in making the lab successful.   

 

I’d like to give a shout (again) to our friends at Buck Foundry for helping us to get some Mn Bronze.  The stuff really flares and smokes a lot at pouring temperature but it’s a beautiful rich yellow alloy that looks really nice as-cast.  It looks even better when you cast a University of Michigan seal out of it, paint it dark blue and then polish off the high surfaces exposing a handsome Maize and Blue seal.  UoM students Eric Hung, Melissa Wickman, Michael Baumhart, Kyle Doubrava, Kathleen Chou and Marissa Lafata came out to Joy Road for the first annual “Joyworks Casting Call”.  Their interest in metalcasting was piqued by the MSE 350 lab and they all went home with great looking UoM seals.

 

Joyworks welcomed the arrival of our new baby, a Tinker-Omega T-50 mixer just a short time ago.  The mixer allows us to mold chemically bonded sand molds efficiently and with good quality.  It sure beats the heck out of mixing 25-lb batches of sand in 5-gallon pails using a paddle bit and the drill press!  Will Tinker, thanks to you and your team at Tinker Omega for your guidance on the selection of the mixer and your support in commissioning it.

 

I’d love to tell you the specifics of our Applied Process Inc. research being conducted at Joyworks……but I can’t.  Suffice it to say that we’re never resting on what we know and always seeking to move beyond current technology.  Whether it’s developing new, cost-effective ferrous alloys or pushing in to Monster Parts™ applications, Joyworks remains a critical partner to AP in research and development.

 

As the Foundry Educational Foundation Key Professor at the University of Michigan….you know, the school that FINALLY beat the Ohio State University to cap a 10-win season…………I was proud to take a student to the FEF College Industry Conference in Chicago this month.  That student, Demetri Golematis, is a senior in Mechanical Engineering, and has been a lab assistant at Joyworks for the last two school years.  He has assisted on everything from metal casting projects to computer modeling of various parts, patterns and devices.  Along the way he’s developed hands on skills that compliment his educational experiences.  At the FEF CIC Demetri met with top personnel from companies in the metalcasting industry……all looking to recruit students with experience like Demetri.  Good luck Demetri!

 

Last, but not least, I was pleased to spend a day in the studio with my son-in-law Ensign Michael Brown, where we tested some new foam pattern material and he fashioned a few personalized pieces of lost foam work.  Michael will soon be commissioned as a Chaplain in the US Navy and we thank him for his service.  All that aside, he’s a great guy and I’m pleased to call him # 3 Son.   

 

**Notice ** All information contained in this transmission, and all prior and subsequent telephone conversations and other discussions relating to the subject matter of the information contained in this transmission, are all confidential and proprietary information of Applied Process, Inc.
**Notice** Applied Process Inc., its affiliates or representatives (“AP”) hereby disclaims any and all responsibility for any designs and suggestions provided in any models, drawings, prototypes, emails, telephone conversations and other discussions. The customer retains full responsibility and liability for the design of its products, whether or not based upon AP’s suggestions.